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2003 Course Materials Hand. Tech. & Equip. Design (Elective I)

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Total No. of Questions : 11] [Total No. of Pages : 3 P978 [3664]-160 B.E. (Production) MATERIAL HANDLING TECHNOLOGY AND EQUIPMENT DESIGN (2003 Course) (Elective - I) Time : 3 Hours] [Max. Marks : 100 Instructions to the candidates: 1) 2) 3) 4) 5) 6) Answer 3 questions from each section. Answers to the two sections should be written in separate books. Neat diagrams must be drawn wherever necessary. Figures to the right indicate full marks. Use of logarithmic tables, slide rule, Mollier charts, electronic pocket calculator and steam tables is allowed. Assume suitable data, if necessary. SECTION - I Q1) a) Explain different tools and techniques of Industrial Engineering which can be used to develop Material Handling System. [8] b) Explain functions of material handling. Explain engineering factors and economic factors to be considered in M.H. problems. [10] OR Q2) Write short note on : a) Unit load and equipments handling unit loads. b) Costs associated with MH system. c) Engineering factors in MH system. [18] Q3) a) Explain basic guidelines for designing and operating MH system. [10] b) Explain position restricted MH system with neat sketch. [6] OR Q4) a) Explain various lifting and lowering devices of MH system. [10] b) A recirculating conveyor has total length 2000 ft. It s speed is 50 ft/min and the spacing of the part carries along its length is 25 ft. Each carrier can hold 10 parts. The time required to load a part is 0.30 minute and unload time is same. Determine P.T.O. i) ii) iii) What is the maximum possible flow rate of parts on the conveyor system? How many parts could be contained on conveyor system if every carrier were filled to full capacity? How much time is required for conveyor to make one complete loop? [6] Q5) a) Explain Drag and Flight conveyor system with neat sketch & state its [10] applications. b) Explain screw conveyors with neat sketch and state its applications. [6] OR Q6) Write note on : a) Drag conveyor. [5] b) Screw conveyor. [6] c) Bridge crane. [5] SECTION - II Q7) a) Explain & state the financial justification for the implementation of automated MH system. [8] b) Explain various factors to be considered during bulk material handling.[8] OR Q8) (a) State the advantages and disadvantages of automated MH system. [8] (b) Explain why it is necessary to carry out cost benefit analysis before automating MH system. [8] Q9) a) Explain the steps in the design of AGV system. [10] b) A XYZ company is planning to integrate AGV s and AS/RS with their flexible manufacturing system. The company is interested to estimate number of AGV s which should capable of making 37 deliveries per hour. The following data is collected : [6] Vehicle speed = 100 ft/min. Average loaded travel distance per delivery = 740 ft. Average empty travel distance per delivery = 560 ft. Pick-up time = 0.50 min. Drop-off time = 0.50 min. Traffic factor = 0.9. Calculate number of vehicles required. [3664]-160 2 OR Q10) a) Explain various types of AS/RS. State their applications. b) Explain self guided vehicles. [6] Q11) Write notes on : [18] a) ADC technologies. b) MH system and Productivity improvement. c) Ergonomics and Manual MH system. [3664]-160 [10] 3

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