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2003 Course Plant Eng. & Maintenance (Elective I)

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Total No. of Questions : 12] [Total No. of Pages : 3 P1325 [3764]-177 B.E. (Production) PLANT ENGINEERING AND MAINTENANCE (2003 Course) (Elective - I) (Sem. - II) Time : 3 Hours] [Max. Marks : 100 Instructions to the candidates : 1) 2) Answer three questions from Section I and three questions from Section II. Answers to the two sections should be written in separate books. 3) Neat diagrams must be drawn wherever necessary. 4) Use of logarithmic tables, slide rule, Mollier charts, electronic pocket calculator and steam tables is allowed. 5) Assume suitable data, if necessary. SECTION - I Unit No. - I Q1) a) What factors will be considered for the site selection for following:[10] i) Steel Industry ii) Cement Industry b) What are the Primary and Secondary functions of plant engineering?[8] OR Q2) a) Discuss the objectives of good plant location. [8] b) Environmental & Ecological aspects are assuming growing importance while making decision on plant location. Explain and illustrate with suitable example. [10] Unit No. - II Q3) a) Briefly explain two disposal methods of solid waste. [8] b) What are the fundamental differences between the methods of layout planning adopted in the two computer programmes CRAFT and CORELAP . [8] OR P.T.O. Q4) a) Enumerate the tools and techniques that are employed for plant layout studies. [8] b) Write short notes on : [8] i) REL chart. ii) Systematic Layout Planning (SLP). Unit No. - III Q5) a) Explain the importance of auxiliary services while finalising the plant layout. [8] b) What is material handling? What is its scope in an industry? [8] OR Q6) a) Explain how material handling will help to increase the productivity?[8] b) Explain the following principles of material handling. i) Space utilization. ii) [8] Gravity. iii) Simplification. iv) System. SECTION - II Unit No. - IV Q7) a) Briefly enumerate the challenges of maintenance function. [8] b) How can effectiveness of preventive maintenance help the maintenance department? [8] OR Q8) a) Explain the primary and secondary functions of maintenance department. [8] b) Define the condition based maintenance and the advantages derived from a condition monitoring programmes. [8] [3764]-177 -2- Unit No. - V Q9) a) Discuss the importance of planning a lubrication schedule. [8] b) Briefly explain the techniques which can be used for the detection of corrosion in a machinery. [8] OR Q10) a) Discuss the factors which need to be considered for implementation of an efficient spare parts control system. [8] b) Differentiate between the spectrometric oil analysis procedure and the magnetic plug inspection system. [8] Unit No. - VI Q11) a) Discuss the various distribution functions used for the estimation of reliability in the performance of the maintenance function. [10] b) Briefly describe the maintenance information system used for maintenance functions. [8] OR Q12) a) Write short notes on : [10] i) Reliability Centered Maintenance (RCM). ii) Total Productive Maintenance (TPM). b) What is MTBF? Describe a typical example where MTBF concept can be applied. [8] rrrr [3764]-177 -3-

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