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2003 & 1997 Course Industrial Automation

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Total No. of Questions : 12] [Total No. of Pages : 3 [3764]-291 P1396 B.E. (Instru.) INDUSTRIAL AUTOMATION (1997 & 2003 Course) Time : 3 Hours] [Max. Marks : 100 Instructions to candidates : 1) Answers to the two sections should be written in separate books. 2) Neat diagrams must be drawn wherever necessary. 3) Figures to the right indicate full marks. 4) Use of logarithmic tables slide rule, Mollier charts, electronic pocket calculator and steam tables is allowed. 5) Assume suitable data, if necessary. SECTION - I Q1) a) b) With an example explain. How Industrial Automation helps industry ? [8] Explain the role of each layer in Automation Pyramid . [10] OR Q2) a) Justify the Automation system for following production systems. i) Continuous Production system. ii) [8] Mass manufacturing of discrete products. iii) Batch Production. iv) Job shop production. b) Q3) a) b) Explain the role of each layer in Automation Pyramid . With an example explain different Action Qualifiers in SFC . [10] [8] With reference to following points differentiate between Modbus (ASCII) and Modbus (RTU) transmission modes. i) Characters. ii) Error check. iii) Frame Start. iv) Frame end. v) vi) Start bit. Gaps in Message vii) Stop Bit. viii) Parity. [8] P.T.O. OR Q4) a) b) With an example explain different Action Qualifiers in SFC . [8] Write a program to control a temperature loop using PID in PLC system with ladder programming language. Write the details of each instruction that you have used in your program. [8] Q5) a) b) What is LAS? Explain the role of LAS in FF network. Explain any four basic function blocks in FF. OR What is LAS? Explain the role of LAS in FF network. Write a short note on: i) Profibus. ii) HART. Q6) a) b) [8] [8] [8] [8] SECTION - II Q7) a) b) Q8) a) b) Q9) a) b) [3764]-291 With an example explain at least four major components of the DCS system. [8] Give the detailed DCS specification for any food processing automation system. [10] OR List and explain the Logical function blocks in the DCS system. [8] Give the detailed DCS specification for any food processing automation system. [10] With the help of diagram explain the different stages involved in the DCS Automation Projects. [6] Write a program in DCS system (Any make) using FBD programming method to control the loop shown in Fig. below. Write the different steps involved in the configuration of function blocks. [10] 2 Q10)a) b) OR Explain on what basis display hierarchy is created. [6] Write a program in DCS system (Any make) using FBD programming method to control the loop shown in Fig. below. Write the different steps involved in the configuration of function blocks. [10] Q11)With the help of block diagram explain the implementation of DCS system in a thermal power plant. [16] OR Q12)With the help of block diagram explain the implementation of DCS system in a paper and pulp industry. [16] Y [3764]-291 3

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