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NSW HSC 2005 : INDUSTRIAL TECHNOLOGY - Automotive Industries

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Centre Number Student Number 2005 H I G H E R S C H O O L C E R T I F I C AT E E X A M I N AT I O N Industrial Technology Automotive Industries General Instructions Reading time 5 minutes 1 Working time 1 hours 2 Write using black or blue pen Draw diagrams using pencil Board-approved calculators may be used Write your Centre Number and Student Number at the top of this page and pages 5, 9, 13 and 17 187 Total marks 100 Section I Pages 2 12 60 marks Attempt Questions 1 3 Allow about 55 minutes for this section Section II Pages 13 20 40 marks Attempt Questions 4 5 Allow about 35 minutes for this section Section I 60 marks Attempt Questions 1 3 Allow about 55 minutes for this section Answer the questions in the spaces provided. Marks IND-TECH is a company in the automotive industry. The introduction of improved marketing strategies has increased demand for IND-TECH s products. Management is aware that a planned restructure and expansion program will impact on IND-TECH s production. Question 1 (20 marks) (a) Greater demand for IND-TECH s products can be met through increased production. 2 Identify TWO ways in which increased production can be achieved. ............................................................................................................................... ............................................................................................................................... ............................................................................................................................... ............................................................................................................................... (b) Identify a marketing strategy, and outline how this strategy could increase the demand for a product. ............................................................................................................................... ............................................................................................................................... ............................................................................................................................... ............................................................................................................................... ............................................................................................................................... ............................................................................................................................... Question 1 continues on page 3 2 3 Marks Question 1 (continued) (c) Define the term quality control. Explain how quality control can be used to improve IND-TECH s products. 4 ............................................................................................................................... ............................................................................................................................... ............................................................................................................................... ............................................................................................................................... ............................................................................................................................... ............................................................................................................................... ............................................................................................................................... ............................................................................................................................... ............................................................................................................................... ............................................................................................................................... (d) IND-TECH s management is planning to restructure its workforce. Discuss how management will ensure stable industrial relations during this operation. ............................................................................................................................... ............................................................................................................................... ............................................................................................................................... ............................................................................................................................... ............................................................................................................................... ............................................................................................................................... ............................................................................................................................... ............................................................................................................................... ............................................................................................................................... ............................................................................................................................... Question 1 continues on page 4 3 4 Marks Question 1 (continued) (e) Discuss the issues related to expanding IND-TECH in its present location rather than moving to a new location. ............................................................................................................................... ............................................................................................................................... ............................................................................................................................... ............................................................................................................................... ............................................................................................................................... ............................................................................................................................... ............................................................................................................................... ............................................................................................................................... ............................................................................................................................... ............................................................................................................................... ............................................................................................................................... ............................................................................................................................... ............................................................................................................................... ............................................................................................................................... ............................................................................................................................... ............................................................................................................................... ............................................................................................................................... ............................................................................................................................... ............................................................................................................................... ............................................................................................................................... ............................................................................................................................... ............................................................................................................................... ............................................................................................................................... ............................................................................................................................... End of Question 1 4 Board of Studies NSW 2005 7 2 005 HIGHER SCHOOL CERTIFIC ATE EXAMINATION Industrial Technology Automotive Industries Centre Number Section I (continued) Student Number Marks Question 2 (20 marks) (a) List TWO advantages of multiskilling in industry. 2 ............................................................................................................................... ............................................................................................................................... ............................................................................................................................... ............................................................................................................................... (b) Explain an effect that specialisation could have on production and on the workforce. ............................................................................................................................... ............................................................................................................................... ............................................................................................................................... ............................................................................................................................... ............................................................................................................................... ............................................................................................................................... Question 2 continues on page 6 187a 5 3 Marks Question 2 (continued) (c) Explain the term sustainable development, and recommend ways in which IND-TECH might make its operation more sustainable. 4 ............................................................................................................................... ............................................................................................................................... ............................................................................................................................... ............................................................................................................................... ............................................................................................................................... ............................................................................................................................... ............................................................................................................................... ............................................................................................................................... ............................................................................................................................... ............................................................................................................................... (d) Discuss the influence of occupational health and safety (OHS) legislation on production. ............................................................................................................................... ............................................................................................................................... ............................................................................................................................... ............................................................................................................................... ............................................................................................................................... ............................................................................................................................... ............................................................................................................................... ............................................................................................................................... ............................................................................................................................... ............................................................................................................................... Question 2 continues on page 7 6 4 Marks Question 2 (continued) (e) Before expanding or relocating, IND-TECH must prepare an Environmental Impact Statement (EIS). Identify and discuss issues that could be covered in this statement. ............................................................................................................................... ............................................................................................................................... ............................................................................................................................... ............................................................................................................................... ............................................................................................................................... ............................................................................................................................... ............................................................................................................................... ............................................................................................................................... ............................................................................................................................... ............................................................................................................................... ............................................................................................................................... ............................................................................................................................... ............................................................................................................................... ............................................................................................................................... ............................................................................................................................... ............................................................................................................................... ............................................................................................................................... ............................................................................................................................... ............................................................................................................................... ............................................................................................................................... ............................................................................................................................... ............................................................................................................................... ............................................................................................................................... End of Question 2 7 7 BLANK PAGE 8 Board of Studies NSW 2005 2 005 HIGHER SCHOOL CERTIFIC ATE EXAMINATION Industrial Technology Automotive Industries Centre Number Section I (continued) Student Number Marks Question 3 (20 marks) (a) Outline the purpose of a materials list in the planning or the production process. 2 ............................................................................................................................... ............................................................................................................................... ............................................................................................................................... ............................................................................................................................... (b) Explain why shapes and colours are used in safety symbols. Use an example to support your answer. ............................................................................................................................... ............................................................................................................................... ............................................................................................................................... ............................................................................................................................... ............................................................................................................................... ............................................................................................................................... Question 3 continues on page 10 187b 9 3 Marks Question 3 (continued) (c) 4 The diagram shows a process within a production system. PRODUCT Repaired Yes Does it meet specifications? No Is it repairable? No Waste Yes Dispatch Identify the type of diagram used. Explain why this type of diagram is suitable for representing the steps outlined in this production system. ............................................................................................................................... ............................................................................................................................... ............................................................................................................................... ............................................................................................................................... ............................................................................................................................... ............................................................................................................................... ............................................................................................................................... ............................................................................................................................... ............................................................................................................................... ............................................................................................................................... Question 3 continues on page 11 10 Marks Question 3 (continued) (d) Outline the importance of function and aesthetics in the design of a product. ............................................................................................................................... ............................................................................................................................... ............................................................................................................................... ............................................................................................................................... ............................................................................................................................... ............................................................................................................................... ............................................................................................................................... ............................................................................................................................... ............................................................................................................................... ............................................................................................................................... Question 3 continues on page 12 11 4 Marks Question 3 (continued) (e) IND-TECH s management has employed an external consultant to produce a report on the planned restructuring and expansion of IND-TECH. Outline the processes the consultant would follow when: collecting and analysing information identifying the problems recommending possible outcomes preparing a draft report, and presenting the findings. ............................................................................................................................... ............................................................................................................................... ............................................................................................................................... ............................................................................................................................... ............................................................................................................................... ............................................................................................................................... ............................................................................................................................... ............................................................................................................................... ............................................................................................................................... ............................................................................................................................... ............................................................................................................................... ............................................................................................................................... ............................................................................................................................... ............................................................................................................................... ............................................................................................................................... ............................................................................................................................... ............................................................................................................................... ............................................................................................................................... ............................................................................................................................... ............................................................................................................................... ............................................................................................................................... ............................................................................................................................... ............................................................................................................................... End of Question 3 12 Board of Studies NSW 2005 7 2 005 HIGHER SCHOOL CERTIFIC ATE EXAMINATION Industrial Technology Automotive Industries Centre Number Section II Student Number 40 marks Attempt Questions 4 5 Allow about 35 minutes for this section Answer the questions in the spaces provided. Marks Question 4 (20 marks) (a) List TWO disadvantages of electrically powered commuter vehicles. 2 ............................................................................................................................... ............................................................................................................................... ............................................................................................................................... ............................................................................................................................... (b) Explain why hybrid (petrol/electric) vehicles are increasing in popularity. ............................................................................................................................... ............................................................................................................................... ............................................................................................................................... ............................................................................................................................... ............................................................................................................................... ............................................................................................................................... ............................................................................................................................... ............................................................................................................................... Question 4 continues on page 14 188 13 3 Marks Question 4 (continued) (c) Explain how solar energy is used to power a solar vehicle. 4 ............................................................................................................................... ............................................................................................................................... ............................................................................................................................... ............................................................................................................................... ............................................................................................................................... ............................................................................................................................... ............................................................................................................................... ............................................................................................................................... ............................................................................................................................... ............................................................................................................................... ............................................................................................................................... (d) Outline the advantages of a two-stroke engine compared to a four-stroke engine of similar capacity. ............................................................................................................................... ............................................................................................................................... ............................................................................................................................... ............................................................................................................................... ............................................................................................................................... ............................................................................................................................... ............................................................................................................................... ............................................................................................................................... ............................................................................................................................... ............................................................................................................................... ............................................................................................................................... Question 4 continues on page 15 14 4 Marks Question 4 (continued) (e) Describe the advantages and disadvantages of an electronic engine management system. ............................................................................................................................... ............................................................................................................................... ............................................................................................................................... ............................................................................................................................... ............................................................................................................................... ............................................................................................................................... ............................................................................................................................... ............................................................................................................................... ............................................................................................................................... ............................................................................................................................... ............................................................................................................................... ............................................................................................................................... ............................................................................................................................... ............................................................................................................................... ............................................................................................................................... ............................................................................................................................... ............................................................................................................................... ............................................................................................................................... ............................................................................................................................... ............................................................................................................................... ............................................................................................................................... ............................................................................................................................... ............................................................................................................................... ............................................................................................................................... End of Question 4 15 7 BLANK PAGE 16 Board of Studies NSW 2005 2 005 H IGHER S CHOOL C E RTIFI C ATE E XAMIN ATIO N Industrial Technology Automotive Industries Centre Number Section II (continued) Student Number Marks Question 5 (20 marks) (a) Why are gas-filled shock absorbers used on motor vehicles? 2 ............................................................................................................................... ............................................................................................................................... ............................................................................................................................... ............................................................................................................................... (b) A drawing of a strut suspension system used on modern front-wheel-drive vehicles is shown. Awaiting Copyright Clearance Name and describe a function of items A and B. Item A ................................................................................................................... ............................................................................................................................... ............................................................................................................................... Item B ................................................................................................................... ............................................................................................................................... ............................................................................................................................... Question 5 continues on page 18 188a 17 3 Marks Question 5 (continued) (c) Following a serious accident, a motor repairer suspects that a vehicle body is twisted and out of alignment. Explain the procedure that the motor repairer should follow to assess the degree of twisting and misalignment. ............................................................................................................................... ............................................................................................................................... ............................................................................................................................... ............................................................................................................................... ............................................................................................................................... ............................................................................................................................... ............................................................................................................................... ............................................................................................................................... ............................................................................................................................... ............................................................................................................................... Question 5 continues on page 19 18 4 Marks Question 5 (continued) Use the picture to answer parts (d) and (e). Awaiting Copyright Clearance (d) Minor damage has occurred to the mudguard on a small car, as shown. Explain, with the aid of labelled sketches, a suitable repair procedure, excluding preparation and painting, for this mudguard. Indicate the tools to be used at each step of the procedure. ............................................................................................................................... ............................................................................................................................... ............................................................................................................................... ............................................................................................................................... ............................................................................................................................... ............................................................................................................................... ............................................................................................................................... ............................................................................................................................... ............................................................................................................................... ............................................................................................................................... Question 5 continues on page 20 19 4 Marks Question 5 (continued) (e) Following repair, the mudguard is to be painted. Outline the correct procedure for preparing and painting the mudguard. ............................................................................................................................... ............................................................................................................................... ............................................................................................................................... ............................................................................................................................... ............................................................................................................................... ............................................................................................................................... ............................................................................................................................... ............................................................................................................................... ............................................................................................................................... ............................................................................................................................... ............................................................................................................................... ............................................................................................................................... ............................................................................................................................... ............................................................................................................................... ............................................................................................................................... ............................................................................................................................... ............................................................................................................................... ............................................................................................................................... ............................................................................................................................... ............................................................................................................................... ............................................................................................................................... ............................................................................................................................... ............................................................................................................................... ............................................................................................................................... End of paper 20 Board of Studies NSW 2005 7

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Additional Info : New South Wales Higher School Certificate Industrial Technology Automotive Technologies 2005
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